Polyurethane wheels for industry and logistics

Polyurethane wheels have become an integral part of modern industry. The exceptional properties of polyurethane make PU wheels a ideal solution for a wide range of applications. Whether in mechanical engineering, conveyor technology or intralogistics — polyurethane wheels from P+S ensure smooth and efficient operation. In doing so, you benefit from customer-specific solutions that are tailored to your individual challenges.

What are polyurethane wheels?

Polyurethane is a versatile plastic, which is characterized by its high load capacity, elasticity and abrasion resistance distinguishes. The material properties of polyurethane make it possible to produce PU wheels with different degrees of hardness and load capacities, which are precisely tailored to the respective requirements.

Differences of polyurethane wheels from other wheel materials

Compared to other materials, PU wheels offer significant advantages:

  • PU wheels are very heavy-duty.
  • There are no signs of abrasion and the level of technical characteristics is significantly higher.
  • Steel wheels are often very loud — PU-coated treads, on the other hand, are quiet.
  • The coating prevents a steel roll from running on a steel base or rail, which minimizes wear on the roller and the opposite surface (extended service life).
  • P+S offers cut-resistant systems, which are useful in many industrial applications, as contact with sharp edges does not immediately lead to failure.

The importance of choosing the right material for PU wheels

There are a wide variety of types of polyurethane, which differ in their properties and areas of application. When selecting the material, factors such as the expected load, environmental conditions and the desired lifetime must be considered. P+S has many years of experience in the development and manufacture of polyurethane wheels and can help companies select the optimal material for their specific requirements. You don't get a standard “off the shelf” solution, but a tailor-made solution that is tailored exactly to your needs.
‍

Polyurethane wheels in conveyor technology

Conveyor technology is a demanding field in which reliability and efficiency are important. Polyurethane wheels are the ideal solution here, as they offer high load capacity and abrasion resistance. They withstand the burdens of daily operations and help to minimize downtime. Rollers for conveyor belts, wheels for stacker cranes or bandages for drum motors — PU wheels from P+S ensure a smooth flow of material in your company. By being able to individually adjust the hardness and diameter of the wheels, we can offer you a solution that is perfectly tailored to your needs.

Polyurethane wheels in mechanical engineering

Precision and resilience are important factors in mechanical engineering. Polyurethane wheels meet this requirement as they offer high dimensional stability and load capacity. They are used in a variety of applications, e.g. as guide rollers in machine tools, as drive rollers in textile machines or as pressure rollers in paper and cardboard machines. By offering PU wheels with various profiles and coatings, we can offer you a solution that is optimally tailored to your specific application.

Polyurethane wheels in intralogistics

Intralogistics is a dynamic field in which flexibility is important. Polyurethane wheels provide good support as they offer high load capacity and excellent abrasion resistance even at high speeds. They are used in a variety of applications, e.g. as wheels for forklifts, as rollers for picking trolleys or as bandages for conveyors. By being able to combine PU wheels with various wheel bodies and bearings, we can offer you a solution that is perfectly tailored to your needs.

Polyurethane wheels in crane technology

Safety and resilience are of paramount importance in crane technology. Polyurethane wheels meet these requirements as they offer extremely high load capacity and abrasion resistance. They are used in a variety of applications, e.g. as running wheels for bridge cranes, as support rollers for gantry cranes or as guide rollers in cable wagons. By being able to combine the PU wheels with various steel bodies and bearings, we can offer you a solution that can withstand even the highest loads.

polyurethane wheels in the elevator industry

In the elevator industry, smoothness and comfort are important. Polyurethane wheels are perfect for this, as they reduce noise. They are used in a variety of applications, e.g. as support rollers for lift cabins or as guide rollers for counterweights. A large number of different roller diameters and Shore hardnesses allow individual adjustment to the specific loads of the respective elevator type.

polyurethane wheels for stair lifts

Reliability and safety are essential for stair lifts. Polyurethane wheels are ideal for this, as they offer high load capacity and abrasion resistance. They are used in a variety of applications, e.g. as drive rollers for stair lifts, as guide rollers for seat lifts or as support rollers for platform lifts. By being able to combine PU wheels with various plastic bodies and bearings, we can offer you a solution that ensures a safe and comfortable ride.

Polyurethane wheels in rides

Resilience and safety are crucial in rides. Polyurethane wheels are an option here because they offer extremely high load capacity and reliability even under changing loads. They are used in a variety of applications, e.g. as guide rollers for roller coasters, as support rollers for Ferris wheels or as drive rollers in various rides. By being able to coat the PU wheels with various materials and thus adjust them to the loads and external influences, we can offer you solutions that are both safe and ensure unforgettable moments.
‍

Advantages & features of PU wheels

Different PU coatings have various advantages, so that the focus is on the area of application. P+S offers a wide range of polyurethane wheels, which are characterized by their specific properties:

  • If heavy loads are to be absorbed, a hard Vulkollan®-Quality used.
  • For good grip, transport wheels can be equipped with Diepothan® -Coverings are carried out.
  • Vulkocell®-Coverings are volume-compressible and good for small installation spaces.
  • Special Diepothan®qualities are used when difficult environmental influences, such as high or low temperatures, but also the external influence of aggressive media, must be taken into account.
  • The risk of flattening is significantly reduced with high-quality PU systems.

Wear resistance & elasticity of PU wheels

The wear resistance and elasticity also differ between different material qualities and can be designed depending on the application. PU wheels from P+S have a wide range of Shore A hardnesses up to high Hardness ranges of >98 Shore A/64 Shore D. The high wear resistance of polyurethane wheels ensures a long life and reduces maintenance costs.

Temperature and chemical resistance of PU wheels

The resistance at different temperatures and when in contact with different chemicals also differs between different material qualities and can also be designed according to application. Material types for High temperature (120 degrees) or low temperature (-60 degrees) Applications are available. PU wheels are resistant to many chemicals and can also be used at extreme temperatures.

Noise reduction & vibration damping of PU wheels

One Noise reduction This is often the case when you compare PU-coated wheels with steel wheels. Vibrations are also absorbed here. This is particularly important in work environments where noise and vibration must be reduced.
‍

Variants & designs of PU wheels

P+S offers polyurethane wheels in a Wide range of sizes and designs to meet a wide range of requirements.

Sizes, diameters, processing and delivery options of polyurethane wheels

Our standard program includes ready-to-install guide rollers with ball bearings in Sizes from Ø 21 to Ø 180 mm. In addition, we manufacture customer-specific rolls up to a diameter of 1,000 mm and even beyond. The coating thicknesses and widths of these custom-made products are decisive for the feasibility.

We not only offer you complete rolls, but we are also happy to coat the metal base bodies provided by you. Our services also include roll production, module assembly, old pavement removal and recoating. In this way, we provide you with a comprehensive solution from a single source.

Load capacity & rolling behavior of polyurethane wheels

The load capacity and rolling behavior depend on the quality of the material used, but can also be influenced by the contours and the ball bearings used. P+S offers PU wheels in various sizes and designs to meet the specific requirements of each application.
‍

An overview of polyurethane wheels from P+S

P+S offers a wide range of polyurethane solutions that are characterized by their specific properties:

Vulkocell® PU wheels

  • High force absorption
  • Vibration-damping
  • Volume-compressible
  • Uniform compressive deformation behavior
  • Good reserve
  • High tear resistance

Vulkollan® PU wheels

  • Very high mechanical strength
  • Cut-resistant and tear-resistant
  • High impact elasticity
  • Hardness range of 80 — 97 Shore A
  • Durable solution even under difficult environmental conditions

Diepothan® PU wheels

  • High hardness range (50 — 98 Shore A — 64 Shore D)
  • Good resistance to many oils, greases and cleaning agents
  • High impact elasticity
  • Excellent mechanical wear resistance
    ‍

Conclusion of PU wheels

Polyurethane wheels are an excellent choice for demanding applications in various industries. P+S offers a wide range of PU wheels, which are characterized by their high quality, Resilience and longevity Distinguish.

Are you looking for the ideal solution for your specific requirements? Contact us today to find out more about our polyurethane wheels. Together, we will find the right solution and develop PU wheels for your needs!